Advantages of continuous excavation in lightweight planetary robotic operations
The International Journal of Robotics Research
Published online on January 25, 2016
Abstract
Planetary excavator robots face unique and extreme engineering constraints relative to terrestrial counterparts. In space missions mass is always at a premium because it is the main driver behind launch costs. Lightweight operation, due to low mass and reduced gravity, hinders excavation and mobility by reducing the forces a robot can effect on its environment. This work shows that there is a quantifiable, non-dimensional threshold that distinguishes the regimes of lightweight and nominal excavation. This threshold is crossed at lower weights for continuous excavators (e.g. bucket-wheels) than discrete scrapers. This research introduces novel experimentation that for the first time subjects excavators to gravity offload (a cable pulls up on the robot with five-sixths its weight, to simulate lunar gravity) while they dig. A 300 kg excavator robot offloaded to 1/6 g successfully collects 0.5 kg/s using a bucket-wheel, with no discernible effect on mobility. For a discrete scraper of the same weight, production rapidly declines as rising excavation resistance stalls the robot. These experiments suggest caution in interpreting low-gravity performance predictions based solely on testing in Earth gravity. Experiments were conducted in GRC-1, a washed industrial silica-sand devoid of agglutinates and of the sub-75-micron basaltic fines that make up 40% of lunar regolith. The important dangers related to dust are thus not directly addressed. The achieved densities for experimentation are 1640 kg/m3 (very loose/loose) and 1720 kg/m3 (medium dense). This work develops a novel robotic bucket-wheel excavator, featuring unique direct transfer from bucket-wheel to dump bed as a solution to material transfer difficulties identified in past literature.